COMMERCIAL CASE STUDY

North Junior High School Steel Window Restoration and Vacuum Insulated Glass Retrofit

258 original 1936 steel windows in a Boise landmark — restored in place and fitted with vacuum insulated glass over two summers, with the school in session between. The district’s replacement design was never built.
503-266-3830 (Oregon)
206-565-3113 (Washington)
Monday-Friday 7:30am-4:00pm (PST)
North Junior High School exterior during the window modernization project
Crated glass on site, restored windows behind.
Challenge: Modernize the existing steel windows while avoiding the risks, costs, masonry demolition, and downstream repairs associated with full window replacement.

North Junior High School

North Junior High School, a 1936 historic structure in Boise, Idaho, required major window modernization across multiple buildings on campus, including classrooms, administration, gymnasium, and cafeteria.
Primary Project Objective
Restore the original steel windows instead of replacing them.
Secondary Project Objective
Improve thermal performance with vacuum insulated glass while preserving the existing window system.
PROJECT TIMELINE
Summer 2023
Steel frame restoration and temporary glazing.
2023–24 School Year
Temporary operation with functional windows and continued building use.
Summer 2024 — completed August 2024
Vacuum insulated glass installation, final glazing, sealing, and finishing.

The Project in Four Numbers

The window scope at North Junior High ran across the whole campus, in two glazing types. This is its shape.
258
Original 1936 steel windows, restored in place.
2,050
Panes of vacuum insulated glass, one per lite, in those windows.
296
Windows across the campus in total, including 38 cafeteria units that took tempered low-E insulating units instead.
81%
Reduction in center-of-glass U-value from single glazing to vacuum insulated glass, per the manufacturer’s published data.
Figures here are drawn from Chosen’s window count sheet and Pilkington’s published technical data. Nothing here is derived.

Quick Facts

Building Facts

Location:
1105 N 13th St, Boise, Idaho
Built:
1936–37, a Public Works Administration project
Architect:
Tourtellotte & Hummel
Original contractor:
J.O. Jordan & Son
Original windows:
Fenestra steel
Listed:
National Register of Historic Places, 1982; contributing property, Fort Street Historic District
Owner:
Boise School District

Window Facts

Original windows:
258 Fenestra steel, 498 sash, 2,050 lites: vacuum insulated glass
Cafeteria:
38 hollow-metal windows, 76 lites: 1″ tempered low-E insulating units
Campus total:
296 windows, 517 sash, 2,126 lites
Scope:
classroom and administration building, gymnasium, cafeteria
Restoration:
bid March 2023, completed August 2024
Entrance of North Junior High School in Boise, Idaho, with crews on a lift at the upper windows

North Junior High School, Built 1936

Boise’s first junior high opened for the 1936–37 school year on the Lemp Triangle, a former ballfield the district bought in 1925. Tourtellotte & Hummel designed it in brick Art Deco, J.O. Jordan & Son built it from local brick and sandstone, and the Public Works Administration helped pay for it. The National Register nomination calls it the finest of the firm’s Depression-era schools and notes that the exterior has seen almost no change since — the windows included. That is what the district was weighing in 2023: 258 Fenestra steel windows, original to a register-listed elevation, with frames built into the masonry and anchored behind the brick. Replacing them means taking brick out.

What the Project Needed to Protect

Better window performance. The same historic building. A school that could keep operating. Every decision had to support all three.
01
HISTORIC INTEGRITY

Keep the character. Keep the steel.

Preserve the original 1936 window systems, slender sightlines, and architectural character while maintaining compliance with the Secretary of the Interior’s Standards.
02
BUILDING FABRIC & PERFORMANCE

Upgrade the glass. Protect the masonry.

Improve thermal performance within the existing window system, avoiding invasive masonry demolition and the repairs that would follow.
03
SCHOOL OPERATIONS

Plan the work around the campus.

Keep the school operating during construction, with functional windows between the two summer work periods.
Restored North Junior High School steel window frames
Restored sash with labeled lites.
The Original Bid

The Design Called for Replacement

The district’s 2023 bid advertisement stated its intent to replace the existing steel-frame single-pane windows with new energy-efficient units matching the original character of the building, with interior ceiling work to create recessed soffits for the new glazing. Restoration was carried as an alternate. Chosen priced the alternate for Stroth’s bid — restore the 1936 Fenestra steel in place and reglaze it with vacuum insulated glass — and the district built that instead. No masonry came out, no soffits were built, and the original windows are still in the wall.

Who Was at the Table

Boise School District logo

Boise School District

The owner. Put the project out to public bid in February 2023 as a window replacement, with restoration carried as an alternate, and chose the alternate.
Lombard/Conrad Architects logo

Lombard/Conrad Architects

The project architect. Its documents carried both the replacement design and the restoration alternate; it reviewed and approved the vacuum insulated glass submittal.
Stroth General logo

Stroth General

The general contractor. Low bidder on the project, with Chosen’s restoration alternate in its bid.
Chosen Wood Window Maintenance logo

Chosen Wood Window Maintenance

The window restoration subcontractor. Proposed the restoration approach, did the work in place, and closed its subcontract in August 2024 with no change orders.
OUR APPROACH

A Phased Historic Steel Window Retrofit

Chosen Wood Window Maintenance completed the work in place, preserving the original steel frames and avoiding removal from masonry openings. The project was executed over two summer construction cycles so the occupied school campus could continue operating during the school year.
Boise is about 430 miles from the Oregon City shop. The crew worked on site through two summers, from lifts, with the steel restored in its openings.

Why vacuum insulated glass

Fenestra’s original specification for these windows called for 1/8″ or 1/4″ plate glass in the sash. A standard insulating unit runs 5/8″ to 1″ and doesn’t fit that rebate without modifying or replacing the steel. The vacuum insulated glass unit is 1/4″ overall — two lites with a 0.2 mm vacuum between them — so it drops into the original glazing pocket, holds the original sightlines, and takes the same clips and putty the sash were built for. It also rates 35 dB against 29 dB for the single glazing it replaced — six decibels quieter in classrooms on 13th Street.
Two constraints shaped the job. Vacuum insulated glass carries a four-to-six-month lead time and can’t be cut on site, so all 2,050 panes were measured after the frames were restored and ordered to size, evacuation-port cap facing the interior. And the unit specified for this job wasn’t available tempered, which is why the cafeteria lites went to insulating units instead.
North Junior High was Chosen’s second large vacuum insulated glass retrofit; the first was the Seattle Federal Building for GSA, where the crew glazed thousands of vacuum insulated glass units — the track record the proposal to the district rested on.
Crews working from lifts on the North Junior High School exterior
Lifts and ground containment along the building, Summer 2023.

What Was Installed

Steel frames: wire-wheeled to bare metal in the opening, repaired with Abatron steel epoxy, welded and patched where needed, primed and painted.
Temporary glazing: 1/8″ glass, set Summer 2023 and carried through the school year.
Glass: Pilkington Spacia 6.2 mm vacuum insulated glass, 1/4″ overall, low-E over annealed — 2,050 lites.
Cafeteria: 76 lites of 1″ insulating units, Pilkington Energy Advantage low-E tempered over clear tempered.
Glazing: CRL heavy-gauge galvanized steel sash clips, Sarco glazing compound, perimeter sealant.
Hardware: original hardware stripped, polished, and reused; top sash fixed shut.

How the Work Was Sequenced

PHASE 01

Summer 2023: Steel Frame Restoration and Temporary Glazing

During the first summer construction cycle, Chosen removed the existing glass, restored the steel frames, and installed temporary glazing so the windows could remain functional.
Removed existing glazing.
Completed full surface preparation of steel frames.
Performed metal repairs using epoxy, welding, and patching.
Refinished and coated the steel frames.
Evaluated and reused hardware.
Installed temporary glazing.
Every window was contained before the first tool touched it — containment is step one of the restoration sequence — and the old finish came off under it. The district had the windows inspected for asbestos and lead ahead of the project and kept any abatement to itself, outside this scope.
Crews restoring the steel window frames from a lift at North Junior High School in May 2023
Steel frame restoration from the lift.
PHASE 02

2023–24 School Year: Temporary Operation

During the school year, the windows remained fully functional with temporary glass, allowing the building to stay in use without disruption.
Maintained functional windows with temporary glass.
Allowed continued building use.
Avoided disruption to school operations.
North Junior High School exterior during the window modernization project
PHASE 03

Summer 2024: Vacuum Insulated Glass Installation and Final Finishing

During the second summer construction cycle, Chosen removed the temporary glazing, installed Pilkington Spacia vacuum insulated glass, and completed final glazing, sealing, and finishing.
Removed temporary glazing.
Installed vacuum insulated glass.
Completed final glazing.
Completed sealing and finishing.
The Outcome

What Success Looked Like

Original 1936 steel window sash at North Junior High School before restoration, with cracked glass, failed glazing putty and peeling coating
Before, April 2023 — original 1936 Fenestra steel sash: glazing putty failed, coating gone to bare metal.
Vacuum insulated glass installed in a restored steel window sash at North Junior High School
After, July 2024 — vacuum insulated glass set in the restored steel sash.
WHAT THAT DELIVERED FOR THE PROJECT
A better-performing building.
Its original character, intact.
Full replacement avoided
No window removal from masonry openings, avoiding demolition and associated repairs.
Historic windows preserved
The original 1936 steel systems, sightlines, and architectural character remain.
School operations maintained
Two summer construction cycles and temporary glazing allowed continued campus use.
THE PERFORMANCE GAIN
81%
Reduction in center-of-glass U-value from single glazing to vacuum insulated glass, per the manufacturer’s published data (5.8 to 1.1 W/m²K, Pilkington). Better than a conventional 24 mm double-glazed unit at 1.7, in a quarter of the thickness.
Whole-window performance, with the steel frame in the equation, is lower; no whole-window test was run on this project.

Is a Vacuum Insulated Glass Retrofit Right for Your Building?

The North Junior High School project shows how an in-place retrofit can address thermal performance while preserving historic steel window systems and avoiding the repair scope associated with full replacement.
Historic steel windows worth preserving
Original sightlines and character to maintain
Need for better thermal performance
Need to avoid invasive masonry demolition
Two Chosen Wood Window Maintenance crew members in branded orange sweatshirts repairing a wood window in a Pacific Northwest home.

Why Work with Chosen

We restore rather than replace, on buildings where the original is worth keeping. That has been the work since 1998 — from a single sash to landmark buildings — out of Oregon City and Seattle.
Restoring wood and steel windows since 1998 — 28 years of it, across the Pacific Northwest.
Award-winning preservation work: Restore Oregon’s DeMuro Award, Historic Seattle awards, and more.
Accredited and affiliated — the Better Business Bureau, Historic Seattle, Restore Oregon, the Association for Preservation Technology, and Energy Star.
Safe on older buildings — we work to EPA Lead RRP and OSHA standards, with full lead and asbestos containment.

Contact Chosen Wood Windows Today

Fill out the form below, or give us a call now to move forward with your window restoration.
We look forward to meeting you.